Mechanical Design Intern

Mechanical Design Intern All-Terrain Vehicle (ATV) - Design & Development Location:Bengaluru, Karnataka Duration: 6 Months Stipend: As per company standards Department: Mechanical Engineering & Vehicle Design Reporting To: Lead Design Engineer Openings: 6 About Dhash Defense Systems: Dhash Defense Systems is a Bengaluru-based defence technology company specialising in the design and engineering of rugged, mission-critical vehicles and systems for defence and paramilitary applications. Our engineering teams work at the intersection of advanced mechanical design, embedded systems, and field-ready manufacturing to deliver world-class solutions for India's national security requirements. Role Overview: We are looking for a highly motivated Mechanical Design Intern to join our All Terrain Vehicle (ATV) development programme. The intern will work hands-on with our core engineering team on the design, simulation, and development of ATV systems — from conceptual layouts through to fabrication-ready drawings. This is a high-impact role offering real-world exposure to defencegrade vehicle engineering. Key Responsibilities Assist in the conceptual design and detailed design of ATV chassis, suspension, drivetrain, and body structural components. Create and refine 3D CAD models and 2D manufacturing drawings using SolidWorks / CATIA / Fusion 360. Conduct static and dynamic structural analysis using FEA tools (Creo) and iterate designs based on results. Support selection and integration of mechanical sub-systems including suspension geometry, steering linkages, braking systems, and wheel-axle assemblies. Assist in GD&T specification, tolerance analysis, and DFM (Design for Manufacturability) reviews. Collaborate with the fabrication team to validate prototypes; participate in shop-floor assembly and testing activities. Maintain engineering documentation including BOMs, design logs, revision histories, and test reports. Research emerging materials, manufacturing processes, and competitive benchmarks relevant to off-road and defence vehicle applications. Support testing on rough terrain — recording performance data, identifying failure modes, and feeding insights back into design. Educational Qualification B.E. / B.Tech in Mechanical Engineering, Automobile Engineering, or closely related discipline (final year / pre-final year students eligible). • Candidates pursuing M.Tech / M.E. in relevant specialisations are also welcome to apply. Technical Skills • Proficiency in at least one CAD platform: Creo • Working knowledge of engineering drawing standards and GD&T. • Familiarity with FEA concepts and simulation tools is a strong advantage. • Understanding of vehicle dynamics principles — suspension kinematics, chassis loads, drivetrain layout. • Exposure to fabrication processes: welding, sheet metal forming, CNC machining — is desirable.